Manufacturing & Industrial

Industry 04 / 12

Manufacturing IT: connected plants, clean data and ERP that reflects the shop floor

We connect machines, systems and people across manufacturing operations, from IoT and MES integration to ERP, supply chain and quality analytics.

Overview

Connected plants, ERP and MES integration, supply chain and quality analytics.

Manufacturers in and around Pune, and across India, run plants where machines, people and ERP rarely share the same picture of production. Data sits in PLCs, historians and spreadsheets, and decisions wait for someone to compile it.

We connect the shop floor to the business in stages: first reliable data from the equipment you already have, then dashboards people use every shift, then integration with ERP, MES and quality systems. Operational technology security is planned in from the start, so connecting machines does not open new paths for attackers.

The challenges

What we plan around in this sector

  1. 01

    Machine data is trapped in PLCs, historians and spreadsheets.

  2. 02

    ERP rarely reflects real production status.

  3. 03

    Unplanned downtime is expensive and hard to predict.

  4. 04

    Supply chain disruptions need faster visibility.

Use cases

Where we help manufacturing and industrial teams

Typical use cases we can scope with you in this industry. Each one maps to the services listed above.
  • OEE and production dashboards

    Availability, performance and quality metrics for every line, updated while the line runs.

  • Predictive maintenance

    Sensor data and models that warn before equipment fails.

  • ERP and MES integration

    SAP, Oracle or Dynamics 365 connected to shop floor systems.

  • Quality analytics

    Defect tracking and root cause analysis across batches, lines and suppliers.

  • Supply chain visibility

    Supplier performance, inventory and demand signals in a single view.

  • OT security

    Segmentation and monitoring for industrial control networks.

Questions

Manufacturing & Industrial: common questions

Can you connect older machines?

Often, yes. Using gateways and protocol converters, we collect data from legacy PLCs and sensors without replacing the equipment.

Do you implement ERP for manufacturers?

Yes. We implement and support SAP, Oracle and Microsoft Dynamics 365 for production planning, inventory, procurement and quality.

Can you work onsite at plants around Pune?

Yes. Our team is based in Pimpri-Chinchwad, close to the Bhosari, Chakan and Talegaon industrial areas, so we can work onsite for surveys, installation and support.

How do you secure connected machines?

We separate plant networks from office IT, control remote access, keep an inventory of connected assets and monitor for unusual traffic, following the zones and conduits approach of IEC 62443.

Planning your next project in manufacturing?

Tell us what you are trying to change and the constraints you work within. We will reply with questions and options.